American Woodworker

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  • World's Best Routing Guide

    by American Woodworker Editors     Thursday, November 19, 2009
    This simple guide guarantees success whenever you need to make a straight routing pass. It’s perfect for jointing a long edge or routing dadoes and grooves. You’ll get smooth, chatter-free results, thanks to the guide’s firm support...
  • 9 Ways To Untangle The Mess

    by American Woodworker Editors     Tuesday, November 17, 2009
    Electric spaghetti. That’s what most of us have lurking behind our computer desks and entertainment centers. Every time you want to add or take out a component, unsnarling that mess can be a real nightmare. There’s a term for the solution...
  • Capture Tablesaw Dust

    by American Woodworker Editors     Monday, November 9, 2009
    My contractor-style tablesaw spewed sawdust everywhere until I enclosed the base by covering all the openings with 1/4-in. MDF panels. First, I added two aluminum angle rails so the collection box slopes toward the dust port in the back panel. Then I...
  • Ladder Lumber Rack

    by American Woodworker Editors     Tuesday, October 20, 2009
    I organized all my short boards by turning an inexpensive 6-ft. stepladder (about $30 at a home center) into a lumber rack. Now every board is easy to see and reach. My ladder didn’t have treads on the back legs, so I screwed on wooden cleats that...
  • Hanging Your Cordless Drills

    by American Woodworker Editors     Tuesday, September 15, 2009
    While building this little station to organize my cordless-drill paraphernalia, I discovered that bicycle hooks make great drill holders. Mounting the station on the wall saves valuable benchtop space. Now I never have to hunt for my drills, chargers...
  • Plastic Stickers Don't Stain

    by American Woodworker Editors     Wednesday, September 9, 2009
    I use plastic conduit to make stickers for stacking and drying my wood. These stickers provide consistent spacing and excellent air circulation with minimal contact. I’ve never had problems with insects, mold or staining, which can occur around...
  • Rollers Ease Plywood Storage

    by American Woodworker Editors     Wednesday, September 9, 2009
    Before I installed these rollers, sliding plywood in and out of my storage rack used to wear me out. It also damaged the edges of the sheets. Now plywood sheets glide in and out.I cut the 2-1/2-in.-dia. rollers from 3/4-in. hard maple on my drill press...
  • Faster Sharpening

    by American Woodworker Editors     Tuesday, September 8, 2009
    One of my favorite sharpening tools is a diamond paddle. I use it for router bits, knives and, most importantly, scrapers. The problem is that it cuts so fast the tiny spaces between the diamonds quickly fill with metal particles, called swarf, which...
  • Scratch-Free Flush Cuts

    by American Woodworker Editors     Tuesday, September 8, 2009
    No matter how carefully I cut with my economy-model flush-cutting saw, it always left scratch marks on the wood’s surface. To solve the problem, I attached a playing card with double-faced tape. Now I don’t have to worry about scratches, because...
  • Rip Fence for Plastic Laminate

    by American Woodworker Editors     Tuesday, September 8, 2009
    I used to work in a cabinet shop that churned out countertops by the truckload. We used this simple jig to keep plastic laminate from lifting during the cut or from slipping under the saw’s rip fence, since most fences rest slightly above the saw’s...
  • Duct-Taped Sanding Block

    by American Woodworker Editors     Tuesday, August 18, 2009
    by John Vasi Sometimes I prefer to sand by hand using a rubber block. This method gives me a better feel for the work than using a random-orbit sander does. Blocks like mine have been around for many years, but I believe I’ve made an improvement...
  • Sandpaper Saver

    by American Woodworker Editors     Tuesday, August 18, 2009
    by Chip Harding Sanding between coats of polyurethane is tough on sandpaper. And I make it tougher, because I never wait the recommended 72 hours before recoating. But if the finish isn’t bone-dry, the paper is likely to gum up. When my sandpaper...
  • Treat Sharpening Stone Water

    by American Woodworker Editors     Tuesday, August 18, 2009
    by Tim Johnson Waterstones have always been my preferred method to produce a razor-sharp edge. I store them in a plastic tub filled with water, so they’re always ready to go. In warm weather, the tub and stones can become rather slimy. To prevent...
  • Random-Orbit Filter Cleaner

    by American Woodworker Editors     Tuesday, August 18, 2009
    by Lou Bush I’ve had my canister-filter dust-collection system for about two years. It works great, but I figured out a new way to get it super clean.Some high-end shop vacuums clean their filters using a built-in vibrator. I asked myself, “Why...
  • Overhead Clamp Rack

    by American Woodworker Editors     Tuesday, August 18, 2009
    by Frank Muhvich Storage space is limited in my shop, so my pipe clamps hang from the ceiling. I made this rack from 3/4-in. plywood and attached it to the ceiling joists with 3-in. decking screws. A center block prevents the handles from rotating when...
 

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