American Woodworker

Shop Tips

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  • Window-Shade Saw Table Cover

    by American Woodworker Editors     Thursday, November 19, 2009
    In my small shop, my tablesaw doubles as an assembly table. To protect the saw’s surface when I’m gluing or staining, I installed a heavy-duty vinyl window-shade on the end of the extension table (about $20 at hardware stores). The shade is...
  • Soup Up Your Shop Vacuum

    by American Woodworker Editors     Tuesday, November 17, 2009
    Had enough dust? Hook up to any portable power tool with this set of accessories. by George Vondriska Most shop vacuums are big and powerful, like SUVs. These vacuums have tons of suction power for cleaning the mess on your floor, but their standard hoses...
  • Working Alone

    by American Woodworker Editors     Tuesday, November 10, 2009
    Solitary Strategies for Three-Handed Tasks by Tim Johnson One of woodworking’s major attractions is being able to say, “I built that myself.” On the surface, this statement is about mastering skills and techniques. But on another level...
  • Perfect Holes for Router-Bit Tray

    by American Woodworker Editors     Tuesday, November 10, 2009
    I decided to organize my router bits by making a tray from a scrap block of wood. But I soon discovered that my 1/2-in. shank bits wouldn’t fit into 1/2-in.-dia. holes—the holes needed to be slightly larger. Unfortunately, I didn’t have...
  • Lathe and Disc Sander Combo

    by American Woodworker Editors     Tuesday, November 10, 2009
    Thanks to my new sanding table, my lathe doubles as a disc sander. I really like this setup, because I can adjust the speed of the disc to the job and the material. The table is glued to a hollow box that bolts onto the bed just like the tool rest and...
  • Mobile Clamp Rack

    by American Woodworker Editors     Tuesday, November 10, 2009
    Tired of dragging clamps around my shop, I built this rack that brings them right to the job. It takes up only 21 x 32 in. of real estate and can handle 36 adjustable clamps and 12 4-ft. pipe clamps. I assembled the side frames separately before screwing...
  • Blast Gate Manifold for Vac Hoses

    by American Woodworker Editors     Monday, November 9, 2009
    In my small shop, I use a shop vacuum to collect dust from several tools. To cut down on the need to swap hoses, I built this manifold with two blast gates. Now I transfer suction with a flip of my wrist. To make the box, I drilled holes for the hoses...
  • Lightweight Extension Wings

    by American Woodworker Editors     Monday, November 9, 2009
    Extension wings on the miter saw make cutting long stock a breeze. My shop-made wings install and knock down in seconds and they’re as light as feathers. My secret? The wings are made from a hollow-core door. After ripping the door to width, I pushed...
  • Mobile Bandsaw

    by American Woodworker Editors     Monday, November 9, 2009
    Horsing my bandsaw out of the way was a real pain until I installed a pair of large casters (see Source, below). Now my saw has a built-in two-wheel cart. During use, the saw sits firmly on the floor, because the wheels don’t touch the ground. They’re...
  • Plug Your Wrenches

    by American Woodworker Editors     Monday, October 26, 2009
    I know I should unplug my tools before changing blades and bits, but sometimes I forget. So far I’ve been lucky, but I’d rather be safe, so I came up with a simple solution. Using a hook-and-loop strap, I secured my tool wrenches to the end...
  • E-Z Wrench Hanger

    by American Woodworker Editors     Monday, October 26, 2009
    One day, after spending 20 minutes looking for my tablesaw’s arbor wrench, I decided it needed a permanent home. Drilling a hole through the cast-iron extension wing took less than a minute—my fastest shop improvement ever! I’ll confess...
  • Quick, Easy Clamp Hang-Up

    by American Woodworker Editors     Monday, October 26, 2009
    Clamps hung on the wall are space hogs. I’m always on the lookout for more efficient storage schemes in my all-too-small shop. At the hardware store the other day, I came upon these storage hooks and a light came on. The store clerk thought I was...
  • Versatile Router-Bit Storage

    by American Woodworker Editors     Monday, October 26, 2009
    When it comes to router-bit storage, I could write a book. I’ve tried everything, but I think my latest design is a keeper. I prefer to keep my bits protected in a drawer. At first, I just drilled some holes in a block of MDF and set that into the...
  • Bandsaw Fence

    by American Woodworker Editors     Monday, October 26, 2009
    Our fence shines where commercial models fall short. by Richard Tendick Every bandsaw deserves a good fence. After all, a bandsaw is capable of doing much more than cutting curves. With a well-designed fence, you can accurately resaw boards into thinner...
  • Digital Angle Gauge

    by American Woodworker Editors     Tuesday, August 11, 2009
    by George Vondriska What woodworker hasn’t lamented over the protractors on table saws and miter saws? If you’ve been disappointed, Wixey can make your life a lot easier with its Digital Angle Gauge, $40. It takes the guesswork out of setting...
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